Operations Management (33:623:386) 
Fall 2009, Professor Eckstein
Assignment 4

Due: Wednesday, September 30

For each problem listed below:

 Q1. (30 points)  You anticipate the following customer demand and unit production costs costs for one of your company's products over the next 6 months:

  Unit
    Production
Month Demand Cost
1 1050  $      23.85
2 1200  $      24.25
3 1400  $      25.90
4 1175  $      28.15
5 850  $      26.35
6 1100  $      23.75

You can produce up to 1200 units per month.  You can keep the product in inventory, and your maximum end-of-month inventory capacity is 500 units.  For each month, your inventory cost is $5.55 times the month's average inventory (which you approximate as the average of the month's beginning and ending inventory).  It is now the beginning of month 1, and you have 300 units in inventory.  To give yourself some leeway in meeting unknown demands after month 6, you want to end month 6 with at least 200 units in inventory.  Determine how to meet all six month's customer demand at the lowest possible total cost.
 

Q2.  (35 points)  You have recently opened a facility that composts local yard and supermarket waste into fertilizer.  You process four different kinds of waste:

Tons Cost
Available per Ton
Leaf mulch 400  $    5.00
General yard waste 300  $    3.00
Supermarket 50  $    4.50
Vegan supermarket 20  $    6.00

The "cost per ton" in the above table includes the price paid to the supplier (if any), transportation, and processing.  As you compost the waste, you mix it into three different kinds of fertilizer, called "A", "B", and "C":

  Fertilizer    
A B C  
Maximum Sale 100 150 80 (Tons)
Price  $      30.00  $   35.00  $   45.00  

For example, you can sell at most 100 tons of fertilizer A at $30 per ton.  The following rules apply to the mixing process:

How should you operate the composting facility to maximize its profit?
 

Q3.  (35 points)  Problem 31 on page 35 of the course pack (Bexter labs).